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Data Center News > Blog > Global Market > Cooling solutions at scale – Data Centre Review
Global Market

Cooling solutions at scale – Data Centre Review

Last updated: June 4, 2024 7:29 am
Published June 4, 2024
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Cooling solutions at scale - Data Centre Review
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nVent explains how hat must be managed with equipping the correct CDUs is important in powering the subsequent era liquid cooling that would be the spine of the info centres of the long run.

Liquid cooling doesn’t must be all or nothing. Knowledge centres can contemplate cooling a single rack or a small set of racks the place AI and machine studying purposes are housed with out deploying full scale knowledge halls which might be liquid cooled and assist rack after rack of apparatus operating excessive efficiency computing options. 

Nonetheless, when implementing these spot options, understanding future enterprise plans is essential. Utilizing devoted cooling options to unravel a singular downside is essential, however resulting from price, vitality effectivity and different components, an answer for one downside is probably not the answer for an additional. As with all knowledge centre initiatives, completely different challenges require completely different options, and a one-size-fits-all method hardly ever succeeds. 

With the expansion in demand for top efficiency computing (HPC) pushed by the growth of AI, knowledge centre managers must have a plan in place to scale their cooling options. This will likely imply planning subsequent era knowledge centres to be totally liquid cooled, or exploring hybrid liquid to air options, comparable to rear door cooling or direct-to-chip CDUs, that deliver liquid cooling to the rack and chip degree whereas working inside air-cooled infrastructure. 

The most important benefit that planning for the long run and understanding IT workloads will deliver is the realisation that the majority potential cooling options may be constructed out in combos, permitting knowledge centre managers to match their energy and cooling capabilities with shifting calls for. The important thing to sustainable development is a wide range of versatile choices for supporting the next-generation gear. Liquid cooling applied sciences assist drive that flexibility.

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Unpacking CDU motors: It’s not nearly redundancy

Liquid cooling is right here. Subsequent-generation chips and different AI infrastructure want extra environment friendly cooling strategies to maintain them from overheating. In the present day, many knowledge centres implement options that take away additional warmth by growing air quantity or decreasing air inlet temperatures, which may be inefficient and expensive to run. When air cooling programs should work more durable to keep up optimum temperatures, services may face gear breakdowns, surprising shutdowns and elevated vitality prices. 

For a lot of knowledge centres, utilizing liquid cooling applied sciences can supply higher efficiency whereas decreasing vitality use and serving to knowledge centres function extra effectively. For essentially the most superior purposes, liquid cooling is the one potential possibility. Through the use of liquid cooling applied sciences in the correct manner, knowledge centre managers can tremendously enhance Energy Utilization Effectiveness (PUE), even in purposes the place they’re utilizing next-generation IT.  

A essential a part of any liquid cooling system is the coolant distribution unit, or CDU. The CDU acts because the ‘coronary heart’ of the liquid cooling system, pumping cooled fluid by racks at an acceptable fee for the cooling wants of the system. CDUs must dynamically reply to the cooling wants of IT by altering the speed at which fluid flows by the system. Nonetheless, there are just a few strategies of controlling CDU pumps. Every methodology has advantages and downsides. 

Powering the info centre’s coronary heart

There are two predominant sorts of drives utilized in CDU pump motors: variable velocity drives (VSDs) and variable frequency drives (VFDs). Each regulate the velocity that motors run to reply to the cooling calls for of IT programs, circulating liquid by the system at completely different charges. Nonetheless, there’s a key distinction between them. 

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VSDs handle motor velocity utilizing amperage and voltage, supplying much less web enter voltage when the motor doesn’t must run as quick. That is achieved by quickly biking the pump on and off to attain the specified pump velocity.  VFDs current an attention-grabbing various to this methodology, utilizing voltage and frequency as a substitute of amperage to regulate the motor’s operation. Utilizing voltage and frequency collectively permits better management over a motor’s velocity and torque, serving to motors last more whereas minimising vitality waste. 

VFDs additionally work higher and retain effectivity higher than VSDs when motors are operating at decrease capability. Moreover, VSDs can introduce harmonic distortion into programs that have an effect on energy high quality for cooling programs. They’ll additionally overheat when working at decreased speeds, which may necessitate in depth upkeep and potential down time. 

For these causes, knowledge centres that require fixed uptime ought to contemplate CDUs with VFD motors. Knowledge centre managers additionally want to make sure their CDU motors are concurrently maintainable, that means they are often changed with out the CDU going offline and interrupting the liquid circulate to the IT gear. Whereas redundancy is at all times essential for CDU motors, the reliability of VFD motors signifies that fewer redundancies may be crucial for VFDs than VSDs. 

Extra is just not at all times extra

Whereas knowledge centres require 24/7 uptime, including a number of redundant motors can add failure factors to a cooling system and operating many pumps concurrently hurts the partial PUE of the system. Another method is to have one pump that may do all of the cooling and one backup to select up slack in case of upkeep points. 

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Each VFDs and VSDs permit for various circulate charges of a pump – however with VSD management, pump voltage is cycled quickly to get the specified velocity. This could create massive present spikes affecting system energy high quality and, in some circumstances, can create massive fluctuations in liquid strain that must be managed with further diaphragm or bladder growth tanks. To compensate for this, CDUs with VSD managed motors usually have further pumps added not only for redundancy however to make sure that cooling calls for are met over a large liquid circulate working vary. Working extra pumps than crucial, in lots of circumstances, results in inefficiency in energy consumption and will increase the general failure area of the answer.

Along with the motor sort, knowledge centre managers ought to have a look at the coupling strategies inside CDU pumps. Magnetically coupled pumps with VFD motors are extraordinarily unlikely to leak and are very dependable, minimising the necessity for a number of redundancies and reducing vitality use. When pumps are magnetically coupled, versus mechanically sealed, parts may be bodily separated, minimising mechanical vibrations and stopping put on and tear. Moreover, the separation between the drive shaft and pump parts permits for a very sealed enclosure on the pump’s liquid finish. This removes one other potential failure level by eliminating the necessity for a mechanical seal between the motor drive shaft and liquid-carrying parts. 

Equipping a knowledge centre with the correct CDUs to energy subsequent era liquid cooling is essential to the functioning of future knowledge centres. Inspecting motor management and coupling strategies for CDU pumps is only one piece in an advanced equation, nevertheless it shouldn’t be ignored, as a result of when the liquid stops flowing, the IT gear shuts down. 

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